Keeping your rotary screw air compressor healthy calls for more than merely a simple routine check. Proactive and scheduled maintenance is essential to allowing for a smooth run, minimizing downtime, and saving costs. Skimping on maintenance until a breakdown can lead to expensive and operational slowdowns.
Fortunately, you can never be shy of things to do when looking to get the most from your rotary screw air compressor. Having said that, here is how you can optimize your rotary screw air compressor with preventative maintenance.
Follow Operator’s Manual Scheduled Maintenance
Undertaking regular maintenance on your rotary screw air compressor is essential to prevent costly emergency repairs and unexpected downtime. Making sure the scheduled maintenance is being completed will bolster the compressor’s life expectancy and efficiency.
Make it the norm to check gauges and oil levels and inspect the controls on a daily basis. As for you quarterly, biannual, and annual service, you should simply refer to your compressor’s operation manual.
Inspect and Clean/Replace Air and Cabinet Filters
The air filters in your rotary screw air compressor prevent dust, dirt, and other contaminants from entering compressed air equipment. These contaminants can damage internal components and reduce overall efficiency.
In this regard, you need to inspect your air filters monthly for any signs of dirt and debris. Clean or replace filters every 1,000 hours of operation or as per the compressor manual. Around high dust levels, consider leveraging high-efficiency filters and increasing inspections.
Rectify Air Leaks
There’s no denying that minor leaks can lead to wasted energy and increased operational costs. Leaving a leak unattended makes the rotary screw air compressor to overwork, which escalates energy consumption and diminishes efficiency. So, how can you go about this without strain?
Well, you need to establish a monthly program to conduct leak inspections on the compressed air equipment and the piping distribution system. Always ensure you’re using high-quality fittings, hoses, and components to reduce the likelihood of future leaks.
Sticking to a preventative maintenance schedule will immensely enhance the performance and lifespan of your rotary screw air compressor. Proactively addressing these areas can help to avoid unexpected breakdowns, optimize rotary screw air compressor performance, and save time and money.
You should always refer to the manufacturer’s owner’s manual before performing any service or repairs on your rotary screw air compressor to avoid regrets.